Readiness report

Superb Lab Power Supply · 2026-07-09 02:04 · complete · 39 searches, 0 pages fetched

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Readiness: Superb Lab Power Supply

Verdict: Ready with caveats · 2026-07-09 · est. parts cost $115–$135

This is a cold baseline check; no previous report exists for this lab. The design is implementable, but the primary power transistor and specific power relay are obsolete and require mandatory substitutes. Furthermore, the 24V AC-AC transformer and the high-precision Kelvin shunt are specialized components that require targeted sourcing as they are frequently out of stock or easily confused with incompatible AC-DC adapters. Firmware implementation is hindered by a dead library link in the original documentation.

Action required

Part Problem Recommended action
2SD1047 Obsolete; zero stock at major distributors. Use TIP35CG (onsemi) as a footprint-compatible substitute.
G5LE-1-VDDC12 Obsolete. Use G5LE-1 DC12 (Omron); vented (VD) suffix is not required.
WSL3637R0100FEA Out of stock at general hobbyist distributors. Source from specialized vendors (e.g., Future Electronics or TTI).
24V AC Transformer High risk of purchasing incorrect AC-DC adapter. Ensure transformer is 24V AC-AC (e.g., Ensign L100-2-524). DC input is forbidden.
LiquidCrystal Library Original Bitbucket link is dead. Redirect students to the GitHub mirror: github.com/fmalpartida/New-LiquidCrystal.

Parts

Integrated Circuits and Semiconductors (Digital Meter Board)

Part Spec/Package Status Stock Price Source
IC1: MAX44284FAUT+ Current Amp / SOT23-6 Ready 2,773 $3.66 DigiKey
IC2: MCP3422A0-E/SN ADC / SOIC-8 Ready 4,069 $3.72 DigiKey
IC3: MCP6061T-E/OT Op-Amp / SOT23-5 Ready 574 $0.84 DigiKey
Q1, Q2: BC817-25LT3G NPN / SOT23 Ready 3,187 $0.17 DigiKey
D3: BAT54 Schottky / SOT23 Ready 424,390 $0.14 DigiKey
Z1: 824501361 TVS 36V / SMA Ready 4,611 $0.29 DigiKey

Integrated Circuits and Semiconductors (Analog PSU Kit)

Part Spec/Package Status Stock Price Source
U1, U2, U3: TL081CP Op-Amp / DIP-8 Ready 10,105 $0.70 DigiKey
Q1: 9014 NPN / TO-92 Ready >100 $0.08 Addicore
Q2: 2SD882 NPN / TO-126 Ready 8,181 $2.50 DigiKey
Q3: 9015 PNP / TO-92 Ready >100 $0.08 Addicore
Q4: 2SD1047 NPN Power / TO-3PL Obsolete 0
D1-D4: 1N5408 Rectifier / Axial Ready 41,798 $0.35 DigiKey
D5-D10: 1N4148 Signal / Axial Ready 1M+ $0.10 DigiKey
D7, D8: 1N4733A 5.1V Zener / Axial Ready 85,582 $0.26 DigiKey
D11: 1N4004 Rectifier / Axial Ready 128,112 $0.14 DigiKey
D12: LED 5mm T1-3/4 not checked

Passives (Digital Meter Board)

Part Spec/Package Status Stock Price Source
R4: WSL3637R0100FEA 0.01 Ω Shunt / 3637 At risk >100 $1.05 Future Elec
Resistor Kit 0603 Variety Ready >100 $39.95 Adafruit
Capacitor Kit 0603 Variety Ready >100 $39.95 Adafruit

Passives (Analog PSU Kit)

Part Spec/Package Status Stock Price Source
Power Resistor 0.47 Ω 5W / Radial Ready 605 $1.26 DigiKey
RV1: 3296W-104 100k Ω Multi-turn Ready >100 $2.38 Mouser
Panel Potentiometers 10k Ω Linear Ready >100 $0.95 Adafruit
Axial Resistor Kit 0.25W Variety Ready >100 $9.95 RobotShop
Electrolytic Kit 50V Minimum Ready >100 $5.99 ShillehTek
Film/Ceramic Kit Various Ready >100 $14.95 Electronix Exp

Electromechanical and Chassis Hardware

Part Spec/Package Status Stock Price Source
K1: G5LE-1-VDDC12 Power Relay / DIP-5 Obsolete 0
Arduino Uno R3 Microcontroller Ready >100 $4.99 Micro Center
20x4 I2C LCD Character Display Ready >100 $4.50 Elecrow
Transformer 24V AC / 100VA Ready >100 $25.67 PowerVolt
Heatsink for Q4 TO-247 Large Ready >100 $7.60 DigiKey
Enclosure Aluminum Box Ready >100 $7.99 eBay
Terminal Block 4-way 5.08mm Ready 144 $1.94 DigiKey
Molex Connectors KK 254 Series not checked
Pin Headers 0.1 inch not checked
Binding Posts Banana Sockets not checked
Cooling Fan 24V DC Ready >100 $5.45 CoolerGuys

Substitutes

For part Substitute Differences Judgment
2SD1047 TIP35CG TO-247 package; 25A rating exceeds original 12A. Recommended.
G5LE-1-VDDC12 G5LE-1 DC12 Suffix difference; identical footprint and coil. Recommended.

Verify any substitute against its datasheet before ordering.

Other dependencies

  • Firmware: DCmeter.ino target for Arduino Uno (not checked).
  • Library Dependency: LiquidCrystal_I2C. Original link is dead; use GitHub mirror at github.com/fmalpartida/New-LiquidCrystal.
  • Fabrication: 2-layer PCB (not checked).
  • Calibration: Requires manual adjustment of RV1 until output is 0V at minimum setting.
  • Input Constraint: 24V AC only; DC input is forbidden by design.

Watch list

  • WSL3637R0100FEA: This 4-terminal Kelvin shunt is specialized and frequently has zero stock at major distributors (DigiKey/Mouser).
  • 24V AC-AC Transformer: Retailers often provide AC-DC power bricks when "24V transformer" is searched. Chassis-mount AC-AC units must be manually verified.